About Continuous Fluid Bed Dryer
Voice Engineers is Static Fluid Bed Dryer Manufacturers. In Static fluid bed dryer, a specially designed perforated plate is used to keep the product in fluidization by upward moving velocity of air or gas. Fluidization occurs when the drag force of the upward moving gas equals or becomes more than the weight of the particle.
Static Fluid Bed Dryer uses a heated gas to lift and maintain the feed in a fluidized state. Air is introduced into a wind box or plenum via a forced draft fan, and is distributed through a distributor plate of solid material via a perforated plate, nozzles, ceramic grid or other distribution medium. Voice Engineers the bed attains fluid-like properties flowing and mixing. The fluidization provides intimate contact between each material particle and the gas stream creating an extremely efficient transfer device. Products that have large particle size variations, or high bulk densities can benefit a vibrating bed by Static fluid bed dryer Manufacturers.
- Mixing of product and drying media takes place
- High heat transfer and optimum physical reaction are achieved.
- By using different velocity of gas and air, particle classification is achieved.
- Higher operating temperatures are possible because of rapid heat and mass transfer rates
- Control of residence time makes possible to adjust moisture content of dried product.
- Because of no moving parts maintenance becomes negligible
APPLICATION : Drying, cooling or sterilization process for salts, polymers, chemicals & fertilizers and pharmaceuticals & food stuffs.
Specification
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Condition
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New
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Body Material
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Stainless Steel
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Advanced Drying Technology for Uniform ResultsOur Continuous Fluid Bed Dryer employs a perforated stainless steel air distribution plate, ensuring consistent fluidization of material for even and effective moisture removal. With adjustable fluidization air pressure between 0.5 and 1.5 bar, the dryer adapts to different product requirements while promoting energy efficiency and fast processing times.
Safe and Simple OperationIntegrated with safety features such as overload protection and an emergency stop switch, this dryer prioritizes operator and equipment safety. The PLC-based control system supports automatic operation, reducing manual intervention and minimizing operational risks. Its computerized interface simplifies monitoring and adjustments, making it user-friendly for industrial staff.
Customizable to Meet Diverse Industrial NeedsDesigned for flexibility, the Continuous Fluid Bed Dryer offers customizable dimensions to suit various factory layouts and production volumes. Its stainless steel construction ensures durability and hygiene, essential for pharmaceutical and food-grade processes. Multiple discharge and feeding options further enhance adaptability to specific process requirements.
FAQs of Continuous Fluid Bed Dryer:
Q: How does the continuous fluid bed dryer achieve up to 99% moisture removal efficiency?
A: The continuous fluid bed dryer utilizes a perforated stainless steel air distribution plate for optimal air flow and material fluidization. Coupled with a cyclone separator exhaust system and precise control of air pressure (0.51.5 bar), it effectively circulates heated air to remove moisture from materials, achieving up to 99% moisture removal.
Q: What safety features are included on this dryer for industrial operations?
A: Safety is prioritized with built-in overload protection to prevent equipment damage and an emergency stop switch for immediate shutdown in case of anomalies. The PLC-based automated control system further ensures safe, reliable operation by minimizing human error.
Q: When should I opt for automatic or manual discharge methods?
A: Automatic discharge is recommended for high-volume continuous processing where productivity and minimal manual intervention are essential. Manual discharge may be more suitable for batch operations or when handling delicate materials that require closer attention during unloading.
Q: Where can the Continuous Fluid Bed Dryer be installed?
A: The dryer is designed as a floor-mounted system and its dimensions can be customized as per the model and site requirements. It is suitable for installation in pharmaceutical, food, chemical, and agricultural processing facilities.
Q: What is the process flow of drying in this fluid bed dryer?
A: Material is fed into the rectangular drying chamber via screw, gravity, or customized feeding systems. HEPA/G4 pre-filters purify inlet air, which is heated (steam, electric, or oil), passed through the perforated plate for fluidization, and moves moisture to the cyclone separator for efficient exhaust. The dried product is discharged automatically or manually.
Q: How does computerized and PLC-based control improve usage and efficiency?
A: Computerized, PLC-based control ensures precise adjustment of operating parameters like temperature, air pressure, and speed, reducing energy consumption, enhancing uniform drying, and maintaining consistent product quality. It streamlines operation and allows for real-time monitoring and diagnostics.
Q: What are the main benefits for industrial users of this fluid bed dryer?
A: Industrial users benefit from low maintenance, high energy efficiency, customizable capacity (501000 kg/hr), and uniform product quality. Its stainless steel contact parts meet hygiene standards, while flexible feeding and discharge options integrate seamlessly into various production lines.