Lead Battery Breaking Plant Turnkey Project

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MOQ : 1 Unit

Lead Battery Breaking Plant Turnkey Project Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Day

Delivery Time
4 Days

About Lead Battery Breaking Plant Turnkey Project

Lead Battery Breaking Plant

Other Details:

In most part of the developing world, exhausted lead batteries are manually broken for separating out its various components. This causes serious health problems for the labour engaged in this operation.
So, off late, various governments have put a ban on manual breaking of these batteries. However, the manual breaking operation continues surreptitiously. Voice Engineers comes with an automatic battery breaking plant for attending to this serious issue,
The process involved are to first separate acid and hazardous battery paste, followed by
cutting and pulverizing of the plastic and lead parts. These are then subjected to hydrodynamic separation method in which lighter plastic parts float on the water surface and are sucked out from there. The heavier lead parts settle down at the bottom from where they are removed by means of suitable conveyors and elevators. The plastic parts are dried and pulverized for making them suitable for reuse. Lead parts are sent to lead refining plants. The process is continuous and can be handled with the help of just a few operators and labours.

Specification

Model	Lead Battery Breaking Plant
Type of Service Provider	Individual Consultant
Mode of Service	Online

High Recovery, Low Environmental Impact

Our turnkey solution maximizes lead recovery up to 98%, minimizing waste and environmental footprint. The plant is equipped with a recyclable water management system, ensuring low water consumption and high operational efficiency. The installed Air Pollution Control System keeps emissions within compliant limits, enabling safer and cleaner plant operations.

Automation for Reliable Operations

Powered by PLC-based automation, the plant offers consistent control and optimal process efficiency, reducing manual involvement. With a manpower requirement of just 1025 individuals based on the plant size, you achieve reliable output and safer working conditions. The operation mode is continuous, supporting round-the-clock productivity.

Tailored Turnkey Installations and Support

Each plant is tailored to the customers specifications, right down to color and capacity. Our team offers comprehensive turnkey project managementfrom engineering design, fabrication, and installation to commissioning. After-sales support and service ensure minimal downtime and extended plant life.

FAQs of Lead Battery Breaking Plant Turnkey Project:

Q: How does the Lead Battery Breaking Plant achieve high lead recovery efficiency?

A: The plant uses a combination of precision-engineered processes and automated PLC controls to separate and extract lead from used batteries, achieving up to 98% recovery efficiency while minimizing material loss.

Q: What steps are included in the battery recycling process at this plant?

A: The process involves breaking spent batteries, separating lead components, and purifying the recovered material. Water is recycled throughout the process, and air emissions are treated with an Air Pollution Control System for environmental compliance.

Q: When should a business consider a turnkey project for lead battery recycling?

A: Companies requiring efficient, scalable, and environmentally responsible battery recycling solutions should consider this turnkey project, especially if they handle capacities anywhere between 5 to 100 tons per day.

Q: Where is the plant installed and can it be customized?

A: The plant can be installed at your designated site anywhere in India. Each project is customized to meet specific requirements related to capacity, automation level, color, and operational needs.

Q: What materials are used in constructing the plant, and does it support continuous operation?

A: The plant is built using high-grade Mild Steel (MS) and Stainless Steel (SS), ensuring durability and corrosion resistance. It is designed for continuous operation, supporting 24/7 processing for maximum productivity.

Q: How does the plant control emissions and conserve water?

A: An advanced Air Pollution Control System manages air emissions, while the water system recycles almost all process water, significantly reducing freshwater consumption and minimizing environmental impact.

Q: What are the key benefits of choosing this turnkey plant solution?

A: Key benefits include high lead recovery rates, automated and efficient operation, low environmental impact, reduced manpower requirement, comprehensive installation, and reliable after-sales supportall tailored to your specific business needs.

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